LVL d.o.o. • Kranj, Slovenia • Since 1972

LVL Foundry

Family-owned foundry with in-house tool production, machining and quality control for reliable long-term manufacturing partnerships.

5,000 m² Die-casting facility
1,500 m² Machining & warehouse
900 m² Tool shop
6 cells Automated die-casting machines

About LVL

LVL d.o.o. is a Slovenian foundry and toolmaking company located in Kranj. The company continuously reinvests into equipment and automation.

Founded in 1972 as a family business, LVL combines aluminium die casting, tool production, machining and quality control in one location.

Production is focused on demanding serial parts for lighting, home appliances, automotive and industrial applications.

In 2025, LVL produced around 70 different part variants and continued investments into modern machines and process stability.

  • In-house tool design, production and maintenance.
  • Fully automated die-casting cells from 340 to 1800 tons.
  • Own machining, deburring and shot-blasting operations.
  • Long-term quality system with regular ISO audits.

Facilities

Integrated operations allow LVL to move from tool concept to serial production with short response times.

LVL die-casting facility in Kranj

Die-Casting Hall

Total area of approximately 5,000 m² with automated high-pressure aluminium die-casting cells.

LVL tool manufacturing building

Tool Shop

Built in 2014, approximately 900 m² dedicated to in-house tool production and repairs.

LVL machining and warehouse building

Machining & Warehouse

Additional facility acquired in 2016 with approximately 1,500 m² for machining and logistics.

Core Capabilities

LVL covers the complete route from tooling to production, with internal know-how in process, finishing and metrology.

01

High-Pressure Die Casting

Automated aluminium die-casting on Buhler equipment from 340 to 1800 tons for medium and large series.

02

Toolmaking & Maintenance

Tool design and full in-house manufacturing, with repairs and optimization across the complete tool lifecycle.

03

CNC Machining & Finishing

Secondary operations include CNC machining, shot blasting and deburring processes for stable serial quality.

04

Quality Engineering

PPAP, dimensional controls, spectrometer checks and X-ray support backed by trained internal quality staff.

Machine Park

LVL automated die-casting cell

Die-Casting Machines

  • Buhler 340 EVO, model year 2023
  • Buhler 530 D Evolution, model year 2002
  • Buhler 660 D Evolution, model year 2007
  • Buhler 840 D Evolution, model year 2013
  • Buhler Carat 1400, model year 2022
  • Buhler Carat 1800, model year 2019
LVL die-casting tool produced in-house

Tool Shop & EDM

  • Hermle C52U, 5-axis, model year 2015
  • Hermle C800 V, 3-axis, model year 2001
  • Hermle C400, 3-axis, model year 2017
  • Charmilles Robofil 640CC, EDM, model year 2006
  • OPS Ingersoll Gantry 1200, EDM, model year 2005
  • OPS Ingersoll Highspeed Eagle V550, 5-axis, model year 2023
Brother machining center used by LVL

Machining & Secondary Operations

  • 3x Brother R650X2 machining centers
  • 2x Miyano lathes
  • Shot blasting machine
  • Rosler deburring/troval line
  • Vacuum distillation and oil-catcher system

Quality & Standards

Quality control is integrated into production flow, with metrology and checks done in-house.

Coordinate measuring equipment used for quality control
  • Own quality engineer and internal quality procedures.
  • PPAP documentation and sample measuring protocols.
  • Spectrometer checks and regular X-ray controls.
  • Computer-supported production monitoring.
  • ISO 9001 audits by TÜV Austria.
  • Implemented ISO 45001 and ISO 14001 standards.

Die Castings

Examples from LVL die-casting production programs, including annual volumes where supplied in the company material.

Die-Casting Tools

Tooling examples showing both tool sides and the resulting casting where the supplied material includes it.

6 cavity die-casting tool for 340 tons machine

Tool 01 first tooling side
Side A
Tool 01 second tooling side
Side B
Tool 01 resulting die casting
Result

1 cavity tool on 1400 die-casting machine

Tool 02 first tooling side
Side A
Tool 02 second tooling side
Side B
Tool 02 resulting die casting
Result

1 cavity die casting tool - 840 tons die-casting machine

Tool 03 first tooling side
Side A
Tool 03 second tooling side
Side B
Tool 03 resulting die casting
Result

1 cavity tool - 1400 die-casting tool

Tool 04 first tooling side
Side A
Tool 04 second tooling side
Side B
Tool 04 resulting die casting
Result

1 cavity tool - 840 tons die-casting machine

Tool 05 first tooling side
Side A
Tool 05 second tooling side
Side B
Tool 05 resulting die casting
Result

1 cavity tool - 1400 tons die-casting machine

Tool 06 first tooling side
Side A
Tool 06 second tooling side
Side B
Tool 06 resulting die casting
Result

1 cavity tool - 1400 tons die-casting machine

Tool 07 first tooling side
Side A
Tool 07 second tooling side
Side B
Tool 07 resulting die casting
Result

2 cavity - 640 tons die-casting machine

Tool 08 first tooling side
Side A
Tool 08 second tooling side
Side B
Tool 08 resulting die casting
Result

1 cavity tool - 1800 tons die-casting machine

Tool 09 tooling detail
Tooling
Tool 09 resulting die casting
Result

Contact

For RFQs, capacity discussions or new tooling projects, contact LVL directly.